Gyro Air Series: Troubleshooting Power Issues

This tutorial provides step-by-step instructions for diagnosing and resolving power issues with the Gyro Air Series Dust Processors. Before starting, it's essential to follow electrical safety guidelines to prevent accidents and injuries.

Electrical Safety Guidelines:

1. Disconnect Power: 

• Before beginning any work on the machine where there is a potential for electrical shock, ensure it is unplugged from its power source.

2. Use Insulated Tools: 

• When working with electrical components, use tools with insulated handles.

3. Wear Appropriate Clothing: 

• Avoid wearing loose clothing or jewelry that could catch in mechanical parts or conduct electricity.

4. Keep Work Area Dry: 

• Ensure the area around the machine is dry to avoid the risk of electric shock.

5. Check Equipment Regularly: 

• Regular inspections can help identify potential electrical hazards before they cause problems.

6. Consult a Licensed Professional:

• Always prioritize safety when working with electrical equipment, and do not attempt repairs that are beyond your skill level.

Tools Needed:

• Precision Screwdriver Set (for potentially loose wires)
• Hex Wrench Set (for removing panels)
• Multimeter (for voltage testing)

Troubleshooting Procedure:

Step 1: Power Check

Check Main Power Switch: 

• Plug the machine into the appropriate NEMA receptacle (G700/G800: NEMA 6-20).
• Locate the main power switch on the rear panel of the machine and ensure it is set to the ON position.
• Check if the screen is illuminated. If it is, then the machine is getting incoming power. 

Test with Remote: 

• Use the remote control to attempt to turn on the machine. Listen for an audible click, which indicates the remote relay is functioning.

Step 2: Inspect the Machine

Unplug the Machine:

• Disconnect the machine from the power source to ensure safety.

Remove Rear Panel: 

• Use a hex wrench to remove the screws securing the rear panel. 
• Remove the four corner bolts that hold the electrical box cover in place.

Ensure Power Switch is OFF: 

• Confirm that the machine's power switch is in the OFF position to safely remove the panel.

Step 3: Internal Inspection

Inspect Internal Components:

• Look for any loose, melted, damaged, or burned wires or components inside the electrical box.

Perform a Tug Test: 

• Gently tug on each wire to check for looseness. A loose wire can cause an interruption in electrical connectivity or even a short circuit.
• If a loose wire is discovered and has no signs of burning or other damage, reinsert it back into its corresponding terminal and tighten the terminal screw to secure the wire. 

Step 4: Further Testing

Test for Power: 

• If the internal components appear undamaged and the wiring is secure but the screen is not illuminated when the machine is plugged in and the main power switch is set to ON, use a multimeter to check the incoming power voltage. 
• Ensure it reads an appropriate power output for the machine.

Consult an Electrician: 

• If you are able to identify any issue with the power source or are unable to determine the cause of the power issue or if the voltage reading is outside the operating range, consult a qualified electrician. 
• If the power source is not delivering enough power to the machine it could be an issue related to the type of breaker used, receptacle wiring or other component. 

Step 5: Reporting Problems

Document Issues: 

• If any components are loose or damaged, take photos and send them to our support team for further guidance or replacement parts.

Conclusion:

Following these steps should help you identify and potentially resolve power issues with your Gyro Air Dust Processor machine. If the problem persists after these checks, it's important to seek professional help and contact us for further assistance. Always prioritize safety when working with electrical equipment, and do not attempt repairs that are beyond your skill level.